Home / Solutions

Chipless Metal Forming Systems for Defense Production

ADS supplies forming technology across a variety of chipless metal forming processes. You don't need to choose a manufacturer or piece together your production. ADS does that for you, matching the platform and machine to the component, volume, and region where it has to be produced.

Forming Technology Platforms

Advanced Defense Solutions provides complete manufacturing technology for mission-critical defense and aerospace components. From process development and tooling to forming equipment, automation and complete production cells, ADS delivers the technology required to take a component from concept to repeatable production.

  • Flow Forming Systems

    Forward and reverse flow forming for long, rotationally symmetric hollow parts, with wall thickness held to tight tolerance.

  • CNC Metal Spinning Systems

    Computer controlled spinning for domes, cones, housings and end closures, from prototype through series production.

  • Hot Spinning & Forming

    Heated spinning and neck forming for high-pressure cylinders, composite cylinder liners, and forged shapes.

  • Automated Production Cells

    Machines delivered as complete cells, with robotic load and unload, conveyors, guarding, integrated controls, monitoring and reporting.

  • Rotary Forging

    Rotary Forging

    Rotary forging by cold deformation, for grain flow and mechanical strength in Inconel, titanium, aluminum and specialty alloys.

Solutions

From Single Machine to Factory-Ready Production Line

  • Turnkey Factory

    Complete production lines: forming machines, tooling, automation, controls and commissioning, delivered as one scope.

  • Defense Manufacturing Readiness

    Capacity that can be stood up against a program schedule rather than a catalog lead time.

  • Regional Manufacturing & Supply Chain Alignment

    US or European production, so sourcing follows the compliance and content rules the program is written against.

  • Lifecycle Support & Sustainment

    Tooling, spares, process support and operator training for the life of the line.

  • Purpose-built for defense

    Ordnance, missile and pressure vessel work is what these machines were designed around, not an adaptation of commercial equipment.

Defense Applications

Mission-Critical Components ADS Systems Produce

  • Conical shells

    Shell bodies and ammunition components, formed to consistent wall thickness at series volume.

  • Missile bodies

    Propulsion cylinders, Motor cases, Structural assemblies, housings, and long cylindrical structures in high-strength steels and specialty alloys.

  • Pressure vessels

    Cylinders, composite cylinder liners, domes and end closures, cold or hot formed.

Not sure which platforms your part needs?

Send the part envelope, the material and annual volume. We’ll identify the processes it takes, the systems that run them, and the production base.